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Developing Pro Arte x Emma Block Brushes

As an independent British manufacturer hand making our artist paintbrushes, we've had the honour of teaming up with high profile gouache artist, teacher and writer Emma Block. Following her success as an artist, Emma has gone on to produce huge commissions with big name brands, running intimate in-person workshops, worldwide online classes and even launching a series of books focusing on a mix of specific painting guides and overcoming the day to day struggles of being an artist.

A huge goal of Emma's was not only to find and create the perfect brushes for her craft, but make these readily available for all of those who wanted to work with gouache paints in the same style that she does. As such, we've worked together to produce a bespoke collection of custom brushes all tried and tested by Emma.

Read the story of how our Pro Arte x Emma Block brushes came to life and the tales behind her custom shapes, sleeve and journal

Emma Block and her story

Having gone to art school from the age of 16, Emma has combined formal training and informal day to day practice to create a totally unique style. This style of loose gouache painting from life has gone on to give Emma a career in art.

During this time, Emma had been drawn to Pro Arte as her Sable brushes had been too soft for the thicker consistency of gouache paints, but her synthetic alternative in the form of Prolene was able to move the paint around much easier. Emma described her new found synthetics as “really responsive, which means they are great for creating both delicate details and soft expressive brush strokes”.

Having found the perfect brushes alongside building a great reputation as an author and teacher that learning artists could look up to, Emma decided that it would be a great opportunity to provide students with the same materials that she used. In doing so, the Pro Arte x Emma block collection was developed to include a mix of shapes that are perfect for her gouache style, including a mixture of rounds alongside an angled shader and filbert.

Image courtesy of Leanne Hanna photography

Developing paintbrushes for Emma’s style:

Round: These are a great everyday brush, especially as Emma tends to work with fine details. Although they look small, the springy and absorbent fibres can point to the finest strokes while still being able to carry larger amounts of gouache for more expressive brush strokes.

Filbert: Perfect for organic lines, blends and washes, Emma’s filbert brush uses a very soft curve to help loosen up gouache marks. This is seen within Emma’s work to capture clouds and rolling hills.

Angled Shader: From sharp edges and straight lines to dry textures and moving thicker paint consistencies, angled flat brushes are great for filling out some of the bolder aspects in paintings. Emma’s custom brush spec really captures her expressive style.

Image courtesy of Leanne Hanna photography

Hair mixing and making bespoke heads

It all starts with the hair, and with Emma Block’s brush range, it is vital that the hair is soft enough to absorb washes of colour, but firm enough to handle the thicker consistencies of gouache paints. Because of this, we developed a custom mix of hair to cope with the paint’s different demands. To do this, we use a large hair mixing machine that is able to layer different hairs over and over until it’s fully mixed and consistent throughout.

Once the hair has been mixed, our team of brush head makers are then able to manufacture each size specific to Emma’s needs. Three sizes of round brushes can be picked using a small machine set to grab a selected amount of hair before being hand pulled through a ferrule to the correct length.

Emma’s angled shader and filbert brush, on the other hand, need to be hand selected and formed into the desired length and shape. For her filbert brush, the hair is pulled into the ferrule and tapped with a cannon to give the rounded edge. For the angled shader, the head maker needs to ensure that there’s the correct hair to pull to a flat shape before the brush can be hand pulled on either side to create the degree of ‘angle’ designed to Emma’s specifications.

Finishing the heads

Simply making a brush head isn’t enough, so following this step, the hair needs to be finished into its final shape. This begins with glueing the bottom of the ferrule and ensuring that the hair is set into place. Our manufacturing team needs to ensure that the glue is thin enough to penetrate the fibres, but not too thin that it runs too far deep and stiffens the brush head. This is made especially important with Emma’s brushes due to their delicate nature as, stiffening the hairs even slightly will reduce their ability to absorb the thinner consistencies of gouache paints.

Once set in place, the hair needs to be treated in order to retain its shape and prepare it for transport. Round brushes are boiled, hand reshaped and gummed before a small cap is placed to prevent any damage. The filbert is boiled, reshaped using a small mould and gummed. As for the angled shader, this needs to be trimmed to a sharp point, boiled and pointed using a gum Arabic. Once it’s arrived with the artist, the gum can be gently snapped off and re-soften the brush ready for painting!

Handle art and printing

With a new brush range comes a new handle design. Emma’s range showcases our collaboration, the brush shape, size and purpose- for use with Gouache paints. This new design is printed onto a photopositive film where our team use a strong UV light against a plate which softens the area below the artwork. This softened are can then be removed to create an etched plate with the text sitting below the surface and is used to pool the ink when printing.

To print, we use a pad printing machine that moves a rubber pad vertically. In doing so, the rubber collects the pool of ink on its first drop, and on the second drop, stamps the text onto a plain handle that has been placed by our brush maker.

Sleeve design, story and packaging

As a totally unique design, Emma wanted to showcase just what her brushes are capable of and hand paint the sleeve design using bold gouache colours. To do this, we created a 2D fanned out sleeve design for Emma to design around the text and images. The paint could then be scanned and digitally mapped out and ready for printing.

As with all our artist collaborations, this new packaging design is changing the way that our brushes are stored and sent. Although Pro Arte is only a small family business, we are ever changing to more environmentally friendly practices, and not only does carded packaging make for a more creative sleeve design but also means that they can be recycled!

Journal design and story

Our journal was first developed to highlight the people behind Pro Arte and delve into our complex and hands on manufacturing approach to making paint brushes. With each artist collaboration, we’ve taken the opportunity to feature an artist highlight, and for Emma, we’ve explored some really interesting and insightful stories. This includes her background as an artist, her progression into teaching/publishing and even some helpful tips and tricks for painting with Gouache. And of course, there’s a special highlight on the closing cover that showcases Emma’s bespoke range.

Developing Emma Block's bespoke collection of paintbrushes is an absolute honour, especially being able to hand make them from our Yorkshire team with a fellow UK based artist. Hopefully this blog gives you a nice idea of the meticulous manufacturing and design process behind creating Emma's range and give you a nice glimpse into the story of Pro Arte.
Johnny Thompson

Johnny Thompson

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